There are two approaches to making the grip. The first is to simply wrap foam around the handle and glue it in place until you achieve the desired thickness this will probably require two layers of foam). This is very simple and produces a reasonable grip but it can be a little soft and squidgy particularly if you are making a fairly thick grip.
The second method produces a slightly firmer grip. Take the former and wind it in a thick plastic rope as tightly as possible (washing line is good for this). Use double sided sticky tape on the former to make sure the cord won't slip. If you have weighted the former the cord can be used to build the rest of the hand grip up to the same thickness as the part of the former with the metal tubing on.
Now wrap the cord in a layer of foam as above to build the grip up to the desired thickness. This method produces a very nice grip which is firm enough to allow good control of the weapon but has just enough give in it to make it nice and comfortable to hold.
Finally wrap the grip in a layer of gaffer tape. This helps to prevent the foam from breaking up after prolonged use which can result in the grip going squidgy. The sword should now look like the one below and is ready for latexing (Fig. 25).
Return to Sword Making Guide Index.